8+ What is a Machining Undercut? (Guide)

what is an undercut in machining

8+ What is a Machining Undercut? (Guide)

In machining, this specific feature refers to a recessed or indented area beneath a larger diameter or projecting feature. Imagine a mushroom; the underside of the cap would be analogous to this feature on a machined part. This configuration can be intentionally designed or unintentionally created due to tool geometry or machining processes. A common example is found on shafts where a groove is cut just behind a shoulder or bearing surface.

This specific design element serves several crucial purposes. It allows for clearance during assembly, accommodating mating parts with slightly larger dimensions or irregularities. It can also act as a stress relief point, reducing the likelihood of crack propagation. Additionally, this indentation facilitates the disengagement of tooling, like knurling wheels or broaches, preventing damage to the finished part. Historically, achieving this feature required specialized tools or multiple machining operations. Advances in CNC technology and tooling design have streamlined the process, making it more efficient and precise.

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